Mechanical Engineer

Name : Fazil Ahmed
Industry Type : Engineers
City & State : Hanover Park,IL
Job Title Mechanical Engineer
Relocation Preferences :
Objective : Seeking a position as a Mechanical Engineer, HVAC Technician or an Electrician
Resume :  
Mechanical / Design Engineer

Professional experience
Ebco inc. Elk Grove Village, IL 60007. 05/2002 to 05/2009
Lead Mechanical/Design Engineer
Designed new products and created manufacturing drawings using Pro/E Wildfire Part,
Sheetmetal, Assembly and Drawing modules
Conducted Static and Dynamic analysis on mounting systems of vehicles,
generators, pumps and compressor sets using DADS and LMS Virtual Lab Motion
Conducted FEA Structural and Thermal analysis using Pro/Mechanica software
Recommended materials such as rubber, expanded rubber, sheet metal, steel, fasteners,
plastics, plating/coating for specific applications
Provided Technical/Application Support to customers
Calculated load distribution, isolation efficiencies of mounting systems
Calculated minimum wall thickness of molded rubber hoses and minimum rubber to metal bonding area required
Calculated fatigue life of mount/isolator for a given application
Wrote test procedures for load vs deflection, fatigue life cycles, tensile, rubber bonded to metal adhesion strength, Rockwell hardness, salt spray and flammability tests etc.
Tested and analyzed data to evaluated samples/prototypes (DVP&R)
Worked with Defense contractors like AM General and Oshkosh Corp. on various military
applications to help resolve vibration, shock and seal issues
Worked with other customers such as John Deere, Toro, Cummins Power Generations,
Tigercat, Caterpillar, Dura Automotive, Ingersoll Rand Etc.
Worked with domestic and foreign vendors to resolve technical issues
Worked with tool designers and mold makers, helped them with exported 3D files from Pro/e
Created Bill of materials, used MS Great Plains
Maintained Calibration program on all Gages used helped with ISIR/PPAP
Created and Maintained catalog on the company website
Checked designs/drawings created by other engineers and performed DFMEA and DPAR
Managed projects, presented reports, trained junior engineers, and administered Pro/e and other softwares

Marconi Communications Bensenville, IL 60106. 02/1999 to 12/2001
Mechanical Design Engineer
Designed plastic components including housings for packaging of Electro-Mechanical
components for outside plant products (protection dept), used Pro/E
Designed sheet-metal and stamped-metal components, used Pro/E Sheetmetal
Designed protection module assemblies and sub-assemblies, used Pro/E Assembly
Created production drawings, used Pro/E
Designed PCB, snap fit and ultrasonic welding features
Created Bills of materials, used SAP
Built prototypes, conducted validation Mechanical and Electrical tests and also worked with UL
Conducted Structural and Thermal stress analysis (FEA) using Pro/Mechanica
Processed Engineering Changes (ECNs)
Helped with implementation of ISO 9002 documentation
Provided Pro/E and PDM help to the local group of engineers as a super user
Worked on both New Product Development and Cost Reduction projects

TM Antennas, Vernon Hills, IL 60061. 09/1997 to 01/1999
Mechanical Design Engineer
Designed components, sub-assemblies, assemblies and created production drawings for portable Antennas using Pro/E Part, Assembly and Drawing modules
Conducted Product validation and Equipment validation tests
Conducted Process capability studies
Designed electrical test fixtures
Designed injection molded and insert molded plastic parts/assemblies
Designed Crimp and Sewage Dies
Conducted life cycle tests, drop tests and other required mechanical tests for Antenna products

K&K Screw Products Itasca, IL 60143. 09/1996 to 09/1997
CADD Engineer
Created Production drawings using AutoCad software
Designed Process Routing for different screw machine processes
Helped Tool Design Engineering
Calculated Pre-Plate and Pre-Heat Treat dimensions
Suggested and implemented Corrective actions
Helped create Control Charts
Conducted Process Capability studies
Referred IFI, ANSI, DIN and Machinery's Hand book for mechanical and dimensional
requirements of fastener products
Conducted Tensile, Salt Spray, Rockwell, Micro-Hardness, Hydrogen Embrittlement
and other tests on fastener products

Education, Certifications and Licenses:
Bachelors Degree in Mechanical Engineering
MS Bidve College of Engineering, Latur, MS, India
Engineer-In-Training (E.I.T)
Department of Regulation and Licensing Wisconsin
Certified Quality Technician
American Society for Quality
Certified Pro/E User, Marconi Communications University
Diploma in HVAC and Electrician Chicago professional Center, Wheeling, IL
EPA-608 Universal Certification
Class A-unrestricted Electrical Contractor License
Professional Development Courses:
Elgin Community College, Autocad R12
Parametric Technology, Basic Design Training with Pro/E
Rand Technologies, Pro/E Advance Part Design and Advance Assembly Design
T&M Antennas, Competitiveness Training
Parametric Technology, Pro/E Fundamentals of Sheetmetal Design Training
Systemation, Fast Start in Project Management
RELTEC University, Advance Quality Planning
abc Tele Training, Fundamentals of Telecommunications
Parametric Technology, Structural and Thermal Simulation with Pro-Mechanica
UWM, Solving Plastic Design Puzzle
LMS International, Basics of DADS software
UWM, Rubber Adhesion: Principles and Practices
UMW, Dynamic Properties of Rubber
LMS International, Virtual Lab Motion
SAE International, Vibration Analysis Using FEA
Patent: US Patent # 6,166,696, Dual radiator galvanic contact antenna for portable communicator,
assigned to T&M Antennas
Citizenship: U.S.A
References: Available upon request

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