Edward H. Wysocki
EducationGrand Valley State University 1991
Bachelor Of Science Industrial Engineering and Technology
Central Michigan University
Currently pursuing a Masters degree in International Administration
2205 Cambridge Dr. SE
Grand Rapids. MI 49506
SummaryOver 20 years of experience in industrial manufacturing engineering including facilities design, building supervision, employee training and management, equipment maintenance and repair including HVAC and boilers, supervision of machine shop personnel and clean room experience. Project management experience in automotive, lighting, mold construction, medical products and assembly equipment. Customer and supplier contact, both domestic and international. Proven skills in management, communications, training, team-building, budgeting, vendor and customer relations, innovation and creativity.
MicroSoft Office DFMEA / PFMEA
Metals and finishing processes 8D / Deep Dive / Red X
ISO / QS9000 / GMP MicroSoft Project
Blue print reading / drafting Root Cause Analysis
SPC / Kaizen / 5-Why Design of Experiment
Control Plans /Work Instructions GD&T / PPAP
Warrants / APQP Project Management
Plastics (design & processing) Supplier Quality Surveys
Vendor consolidations Mold & Equipment transfers
Continuous Improvement MCA Plans
3/2010 5/2010 Engineering Manager
RSS Baker Bent metal products- automotive and consumer goods
Contract position involved completion of a MCA (Manufacturing Capability Assessment) for Delphi/Ford. Helping to complete work on the TS-16949 Quality System and developing a comprehensive Health and Safety plan for the company.
Took MCA plan from 46% to 93% in 8 weeks.
Developed procedures and protocols to meet TS- 16949 standards
Built a Model Cell to demonstrate production intent to Delphi/Ford.
Helped to staff Quality and Manufacturing positions.
7/2004 12/2008 Development/Process Engineer
LDI, Inc.Manufacturers of solenoids and actuators, $35 million annual sales.
Position involved project management, product design, materials selection, vendor interface and working within cross-functional teams in the automotive actuator and solenoid market. Design work included taking customer specifications and determining materials selection, coil winding, manufacturing methods, and product testing.
Coordinating developing and testing with an international company for development and production of new power valve and actuator for a Japanese auto manufacturer. Traveled to Europe to co-ordinate project. APQP, FMEA, GD&T, Product PPAP and Launch.
Updated in-house and vendor testing and manufacturing methods
Improved end of line testing methods for greater testing accurracity and thru-put
Supplier Quality Audits
Product and process relocation with required PPAP
8/2001 - 6/2004 Senior Engineer
Sound Off Signal, Inc.Manufacturers of commericial and emergency vehicle lighting, $20 million annual sales
Position involved project management, product design, materials
selection, vendor interface and working within cross-functional teams in
the commercial vehicle emergency lighting industry.
Project coordinator for offshore product builds. (China and Taiwan)
Design work included new mechanical housings, lenses and optics as well as miscellaneous support hardware.
Updated and installed new manufacturing equipment including adhesives and robotic dispensing systems
Trained maintenance staff on set-up and repair of equipment and established preventive maintenance schedules.
Support of product assembly and decoration.
Supplier Quality Audits/ Supplier Quality Surveys
Product and process relocation with required PPAP
4/1999-6/2001 Senior Engineer
Trident Lighting, Inc. Manufacturers of OEM lighting products, 25 million annual sales
Position involved working with Tier 1 and Automotive OEMs on automotive lighting projects.
Instrumental in developing and placing in production robotic work cells, vacuum metalization systems automated testing and production assembly lines and UV Curing hard coat systems for plastics.
Adapted existing testing lab to meet customer requirements
Involved in updating procedures for metalization chambers, vacuum pumps and robotic work cells.
Responsible for plastic decoration, including hot stamp and pad printing.
7/1995-4/1999 Senior Engineer Cascade Engineering, Inc. Large Container Group, 250 million in annual sales
Designed new mold to decrease scrap by 30% and reduced cycle time by 45%
Developed and managed product test lab
New product design resulted in 7 patents
Introduced and established blow molding and vacuum forming processes
Designed large container and managed $1.2 million mold buildproject completed under budget and on time.
Sales engineering, meeting with customers and equipment manufacturers.
1993-1995 Development Engineer
Excellence Manufacturing Manufacturers of OEM automotive seating components, $12 million annual sales
Designed and developed manufacturing lines for lumbar systems and actuators.
Customer interface and sales engineering
1991-1993 Contract Positions
DeWys Manufacturing Engineer Coordinator
Leon Plastics Process Project Engineer
Diversified Mechanical Services Mechanical Engineer, Estimator
1987 1991 Facilities Engineer
DLP Inc. /Sterile Systems, Inc. Medical contract sterilization
Manufacturing engineer of medical devices for two (2) years
Worked in class 100, class 1000, and class 10,000 clean rooms
Developed revised product for open heart surgery.
Supervised plant construction and start-up for new contract sterilization facility
Oversaw equipment installation, support utilities and boiler installation of new facility
Created and supervised preventive maintenance system, prepared manuals for equipment operation, trained sterilizer operators and maintenance personnel, established and maintained industrial safety standards in accordance with EPA and OSHA/MIOSHA
ReferencesProvided upon Request
Professional membershipsSociety of Manufacturing Engineers
Society of Plastics Engineers
PatentsSeven patents awarded